Experimental Study and Finite Element Analysis of Temperature Reduction and Distribution During Machining of Al-Si-Mg Composite Using Deform 3D

Composite materials are promising in the manufacturing industry due to quality of their materials. However, transforming these materials, machining process experiences a high-heat generation rate, which has led study temperature distribution, and reduction analysis at cutting region. High-temperature during operation leads thermal deformation on developed component or parts, affecting life span component. Thus, this investigated effect mineral oil-based-Multi-walled carbon nanofluid (MWCNTs) compared pure oil turning aluminum-silicon magnesium metal composite (AlSiMg) distribution. The was prepared with 0.4g MWCNT 1 liter oil. employed energy dispersive spectrometer obtain chemical composition nanofluid. Furthermore, Finite element software DEFORM 3D v11.0 uses lagrangian incremental approach simulate chip formation distribution workpiece. Also, effects parameters experiment results showed significant 11.9% when simulation that increases as speed feed rate increase. minimum via Element Model achieved spindle 870 rpm, 2 mm/rev, depth-of-cut mm. In conclusion, recommends employ optimized AlSiMg matrix for sustainable process.